3d Printed Sheet Metal

3d printed sheet metal forms.

3d printed sheet metal.

Powdered metal is spread across the entire build platform and selectively melted to previous layers. The end goal of this project was a replacement blade guard for a sawzall. The metal x is the most intuitive simple to use metal 3d printer available today. As it turns out.

We ve seen several people create custom dies for their brakes and the results have shown the concept has merit for small scale. Direct metal laser sintering dmls 3d printing is a revolutionary technology that allows you to create metal prototypes and end use parts in a matter of days with reduced cost and little waste. The typical build size of a metal 3d printing system is 250 x 150 x 150 mm but larger machines are also available up to 500 x 280 x 360 mm. But surely there s no room in the machine tool world for 3d printed plastic tools especially for the demanding needs of punching parts from sheet metal.

A metal 3d printer utilizes a laser beam to melt 20 60 micron layers of metal powder on top of each other. I ve detailed the process i took to design and get the forming mostly working in the video. 3d printing damascus steel damascus steel is a highly valued type of steel that s created by repeatedly folding together two steels that have different levels of carbon content. It worked surprisingly well.

High carbon steel is incredibly hard. Metal 3d printing also known as direct metal laser sintering dmls and direct metal laser melting dmlm is an additive layer technology. Using 3d printed forms to bend sheet metal isn t exactly new. Learn more about the advantages of metal 3d printing over traditional manufacturing as well as how to effectively design for dmls.